Daimler Trucks launched a forward-looking automation initiative at its production facility in Mexico, aimed at increasing the efficiency of internal material logistics. To achieve this, the plant deployed several FlexQube Navigator AMRs (autonomous mobile robots), designed to navigate in dynamic environments with motorized Towing Load Carriers coupled to the Navigator AMRs to transport materials seamlessly across the shop floor.
A key challenge of the project was the need to supply the FlexQube fleet with energy without causing operational downtime or requiring designated charging areas outside the working cycle. The solution was found in the form of the integrated Wireless Charging Infrastructure System, known as WCPS, developed and delivered by PohlCon. This innovative charging infrastructure enables in combination with the outstanding charging technology from Wiferion, to deliver energy contactlessly at key process-related stop points - eliminating the need for manual intervention, physical connectors, or additional floor space.
During their normal operation, the FlexQube mobile robots stop at designated handover stations - for example, to load or unload material. The charging process starts automatically via the embedded system.
When the next task starts, the robot continues its route, topped up with energy and without any disruption. The entire system is robust, low-maintenance, and designed for 24/7 operation, making it ideal for high-throughput production environments where time matters.
The results of the project have been substantial. Robots now remain fully operational at all times thanks to in-process energy supply.
Find more information in our case study.
