To optimize internal logistics at one of its production sites, Ford Otosan implemented autonomous mobile robots (AMRs) from Bluepath Robotics for the transport of engine components between assembly zones.
One key challenge quickly emerged: How to charge these robots efficiently without interrupting operations or compromising safety. The answer was PohlCon’s Wireless Charging Protection System (WCPS) with Wiferion’s Wireless Charging Technology.
Instead of routing AMRs to separate charging stations, WCPS allows in-process charging directly along the robots’ operational routes. The system was installed flush into the floor at natural stop points—such as material handover locations—enabling wireless charging during short pauses. When a robot arrives at a charging spot, the charging pads detect each other and initiating the power transfer automatically. No cables. No downtime. No manual steps.
This approach solved several logistical challenges at once. First, it eliminated the need for dedicated charging zones, freeing up valuable space. Second, because WCPS is flush with the floor and driveable / walkable, it posed no risk to employees sharing the same pathways with AMRs. And third, its shallow installation depth made it ideal for fast, minimally invasive deployment—crucial for maintaining production schedules.
The results were immediate and measurable. Robot availability increased significantly thanks to continuous top-up charging throughout the process. Energy levels remained consistent, even during multi-shift operations. The mobile robot fleet increases over time? No problem for WCPS. The industry proved infrastructure is scalable, with the ability to expand across additional routes as production or logistic needs evolve.
PohlCon delivered the full solution—from technical support and component delivery, training, and support. The system was fully operational shortly after installation.
By integrating segments of its autonomous material transfer and logistics flow with intelligent, embedded energy infrastructure, Ford Otosan has enhanced safety and efficiency across its operations—empowering its Bluepath AMRs to operate continuously without unnecessary interruptions.
